The operation of liquid silicone batching machine
5 month ago
Product details
Automated liquid silicone rubber batching machines provide precise closed-loop metering and dynamic mixing for multi-component silicone rubber systems. They replace manual weighing, thus avoiding human error, air ingress, and material waste when mixing liquid silicone rubber (LSR or RTV), crosslinking agents/vulcanizing agents, and viscosity modifiers (diluents). (blending equipment, dosing machine, batching machine, compounding machine, vacuum defoaming machine, raw material mixing and blending system) Silicone Production Line Machine new machines from Jinyu Machinery.
| Name | Intelligent silicone batching machine |
| Model | JY-D01-4040-V4 |
| Voltage | 380V,3phase |
| Silicone bucket capacity | 20L |
| Size of vacuum box | 400x390x595mm |
| Vacuum pump power | 4KW |
| Pump type | XD - 140(Silent type) |
| Motor | 57 stepper |
| Total Power | 5.3KW |
| Weight | 600KG |
| External dimensions | 1553x853x1770mm |
| Syringe capacity | 200ML |
Key Features and Technical Specifications
Component Technology
Operational Advantages
Metering Technology: Servo-driven gear pump or high-precision piston/plunger pump; Volumetric metering accuracy up to ±0.2%; Mixing ratio control: Variable ratio capability (e.g., crosslinker/diluent ratio of 100:1 to 100:10; base material A/B ratio of 1:1); Flexible adjustment according to different viscosities and pot life requirements; Mixing mechanism: Dynamic mechanical mixer or online static mixing manifold for uniform mixing, avoiding overheating or premature curing of the mixture; Material degassing: Integrated vacuum chamber or online vacuum degassing to prevent microbubble formation and ensure void-free silicone parts; System control: PLC with touchscreen HMI and closed-loop flow meter feedback for real-time monitoring of flow rate, pressure limits, and batch weight.
Main Applications:
High-Precision Molding: Provides uniform, bubble-free material for compression molding machines and liquid silicone rubber injection molding machines.
Automated Dispensing and Glue Application: Micro-dispensing of multi-component or multi-color silicone compounds, suitable for clothing, 3D labels, multi-color silicone toys, ornaments, gift decorations, mobile phone cases, game console cases, car key cases, and other electronic products.
Prototyping and small-batch production: Quickly adjust the hardener-to-diluent ratio to change the hardness (Shore A/OO) or viscosity to create custom silicone molds.
Jinyu TUA factory:
Jinyu Machinery specializes in the R&D and production of complete silicone dispensing and molding equipment. With 26 years of experience in the industry, continuous technological innovation has earned consistent recognition from customers both domestically and internationally. Jinyu Machinery focuses on the R&D, production, and sales of automated molding equipment for silicone and PVC products and silicone gifts. We provide complete production line solutions, primarily targeting non-standard customization and overseas markets.
Our main products include: multi-color dispensing machines/glue dispensers, hydraulic molding machines, vulcanizing machines, injection molding machines, as well as raw material auxiliary equipment, production line material preparation equipment, automatic batching machines, mixers, rubber mixing mills, vacuum degassing machines, baking mold tables, ovens, and other supporting equipment.
Our products are widely used in the production of silicone and PVC products for children's products, fashion accessories, electronic components, automotive seals, and beauty tools.
When you purchase equipment from Jinyu Machinery, we provide a complete production line solution and training services to ensure the production of qualified products.
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Suppliers
Dongguan Jinyu Automation Equipment Co., Ltd.
Audited supplier
10 year
Main Product:
Dispensing Machines,
PVC Machines ,
Silicone Machines,
Kpu Shoes Machines,
Silicone Label Embossing Machines,
Hydraulic Machines