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Silicone Label Heat Transfer Process

4 month ago
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If you are looking for an integrated solution for producing 3D silicone heat transfer labels, the process typically requires a combination of high-precision dispensing and specialized thermal molding.  ( 8 、 12、16、24 Colors Dispensing Machine, Silicone Heat Transfer Label Mahcine )

For high-volume production of multi-color 3D labels or trademarks, the following machinery setup is the industry standard:

1. Automatic Silicone Dispensing Machine

Before molding, the liquid silicone (LSR) needs to be precisely applied to the carrier film or mold.

  • Precision Multi-Color: Systems with 12 to 18 colors allow for complex 3D designs without manual layering.

  • Micro-Injection: Essential for fine details in logos and small text on garment labels or patches.

2. Vacuum Silicone Molding Machine (Hydraulic Press, hydraulic machine, vulcanizing press)

This is the core machine used to solidify the silicone and bond it to the heat transfer base.

  • Tonnage: Usually a 30-ton to 50-ton hydraulic press is sufficient for label production.

  • Vacuum System: A built-in vacuum pump is critical to ensure there are no air bubbles in the 3D details of the label.

  • 2RT/3RT Mold Opening: Look for machines with automatic mold-ejection features (like a 2-roll-turn system) to increase production speed and protect the delicate labels during de-molding.

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Silicone Machines support multiple optional configurations. We can also customize them according to your special product requirements.
We integrate R&D, design, production and sales into one-stop service.
We can provide you with a complete one-stop solution for all related needs, including machines, molds, raw materials, product manufacturing processes, forming efficiency and daily output capacity.
 
Feature                          Technical Specification
Clamping Force        0.3 MN (30 Tons)
Heating Plate Size          300 x 400mm or 400 x400mm
Piston Stroke                200 mm – 250 mm
Max. Pressure               16 MPa – 20 MPa
Temperature Range Normal room temp to 300°C (Adjustable)
Motor Power                2.2 kW – 3.7 kW
Operating Mode        Manual, Semi-Automatic, or Fully Automatic
Mold Opening Type       2RT (Two-layer rapid turnover) or 3RT
 
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The Production Workflow

  1. Dispensing: The machine drops liquid silicone into the aluminum or brass mold.

  2. Transfer Base: A heat transfer film or fabric is placed over the mold.

  3. Vulcanizing: The molding machine applies heat (approx. 170°C to 200°C) and pressure for 30–60 seconds.

  4. Cooling & Peeling: The finished 3D sticker is removed, ready to be heat-pressed onto garments.

Key Advantages of this Setup:

  • Precision Control: The hydraulic system allows for "slow-speed clamping," which prevents the liquid silicone from being squeezed out of the mold (flashing) before it cures.

  • Efficiency: Using a 2RT mold-opening system allows the operator to remove the finished labels from the front while the next cycle is already prepared, significantly reducing idle time.

  • Vacuum Function: Most high-end 30-ton units include a vacuum hood that descends before the final press to ensure the 3D sharp edges of the logo are perfectly formed without air pockets.

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