air compressor

High-Efficiency Air Compressor for Pulp: Advanced Pneumatic Power Solution

Product Description: As the core power source for paper pulp molding equipment, including both Pulp Molding Equipment and Drying Equipment within the Pulp Making System, our air compressor system utilizes high-efficiency motors to drive precision impellers, compressing air to stable 0.6-1.2MPa pressure (customizable). Engineered for reliability and energy savings, this compressor ensures optimal performance in pulp molding, drying, and other critical production stages.

Enhanced Features & Advantages:

✔ Permanent Magnet Frequency Conversion – Achieves 30% energy savings with intelligent speed adjustment ✔ Ultra-Stable Pressure Control – Maintains ±0.01MPa stability for ±0.2mm product dimensional accuracy ✔ Three-Stage Filtration System – Removes 100% moisture & particulates (ISO 8573-1:2010 Class 0 certified) ✔ Low-Noise Operation – Sound-dampened enclosure reduces noise to <65dB ✔ 24/7 Durability – Heavy-duty cast-iron construction for continuous industrial operation

Technical Specifications:

Pressure Range: 0.6-1.2MPa (adjustable for molding/drying needs)

Airflow Capacity: 3-100m³/min (customizable for production scale)

Motor Efficiency: IE4/IE5 permanent magnet synchronous motor

Oil-Free Options: Available for medical-grade pulp molding

Control System: Smart PLC with remote monitoring capability

Extended Applications:

Pulp Molding Equipment – Electronics packaging, medical trays, egg cartons

Drying Equipment – Hot-air drying systems for molded pulp products

Pneumatic Conveying – Fiber slurry transfer in Pulp Making Systems

Vacuum Forming – Precision suction for complex-shaped pulp products

Factory Automation – Auxiliary air supply for robotic handling systems

Installation & Integration:

Foundation Setup – Vibration-absorbing mounts for stability

Piping Connection – Stainless steel air lines with quick-connect fittings

Filtration System – Install pre/post-filters for ultra-clean air

Electrical Integration – Connect to plant power with frequency converter

Testing & Calibration – Verify pressure consistency across molding/drying stations

Why Choose This Compressor?

With three-stage filtration for complete moisture removal, it delivers clean compressed air for not only molding machines but also for the operations related to Drying Equipment, playing a crucial role in the overall Pulp Making System. Permanent magnet frequency conversion technology achieves 30% energy saving, maintaining ±0.01MPa pressure stability for ±0.2mm product accuracy.

Reliability & Compliance:

ISO 8573-1:2010 Class 0 (oil-free air quality)

CE, ASME, PED certified for global compliance

10,000-hour maintenance intervals with self-diagnostic alerts

Cloud-based performance tracking for predictive maintenance

Industry-Specific Benefits:

Electronics Packaging – Eliminates particulate contamination risks

Medical Device Trays – Meets FDA/GMP clean-air requirements

Food-Grade Molded Pulp – Oil-free models prevent product contamination

Available Customizations:

Explosion-proof versions for hazardous environments

Heat recovery systems to reuse 80% of waste heat

Mobile skid-mounted units for flexible deployment

Dual-pressure output (e.g., 0.8MPa for molding + 0.5MPa for conveying)

This high-efficiency air compressor is the ideal power solution for modern Pulp Molding Equipment, Drying Equipment, and integrated Pulp Making Systems, combining energy intelligence with industrial-grade reliability to optimize sustainable packaging production.