Equipment for Continuously Transposed Conductor
3 month agoCTC Transposition Wire Production Line

1. Introduction for Equipment for continuously Transposed Conductor
The machine is special for the production of continuously transposed conductors. Manufactured form an number of individual strands of rectangular enameled wires. which are transposed, then spirally taped with paper for electrical purposes and etc.
2. Characteristic
The diameter of the cage is 3.2 meters, with 12 coils per cage. The main motor of the cage is driven by a servo motor (55KW), which improves the problem of weight loss and ensures the accuracy of the displacement pitch. The cage brake is also braked by a servo motor, greatly improving the maintenance and brake pad dust pollution caused by mechanical pneumatic brakes on the wires.
Mechanical forced anti twist device.
Tension fine-tuning forced planning device.
Constant pressure double push method action, with a displacement of 30-225mm, and a maximum frequency of 140-160 adjustments and exchanges per minute without gaps.
Complementary tension type paper packaging, with an overlap rate between 30-70% that can be set arbitrarily.
Flip type sealing traction device, traction force display adjustment.
Servo motor speed regulation, PLC control, high-precision synchronous control transmission of various parts, recording self rectification, remote control diagnosis.
3.Overall introduction of the equipment
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Item |
Parameter |
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Pay-off cage |
Copper reel |
OD |
Φ560mm |
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ID |
Φ556mm |
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|
Width |
300mm |
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|
Max. weight |
300kg |
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|
Max. reels |
200 |
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Rotating speed |
1 ~ 10rpm,continuous adjustable |
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Pay-off tension |
0 ~ 10kg adjustable |
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Tension control |
Mechanical constant tension control |
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Safety |
Safety lock protection |
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Cradle |
Structure |
U-structure |
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|
safety |
Safety tray |
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Qty. |
12,each has 4reels |
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Back-twist |
Mechanical compulsive |
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Brake |
Pneumatic disk brake,braking time less than 7s,adjustable |
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Compulsive planning |
Sprocket and chain |
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Wire through protection |
Protected by PTEF |
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Control system |
Components |
schneider |
|
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Inverter |
DELTA |
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Dimension |
13300 x 3200 x 3000mm |
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Weight |
~ 28T |
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Type |
Note |
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32B |
32 pcs Bobing*32 wires |
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40B |
40 pcs Bobing*40 wires |
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48B |
48 pcs Bobing*48 wires |
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64B |
64 pcs Bobing*64 wires |
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96B |
96 pcs Bobing*96 wires |
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4.Equipment schematic diagram

Overall, the CTC Transposition Wire Production Line represents a state-of-the-art solution for transposed wire manufacturing. With its advanced technology, precise control, and efficient operation, it offers a reliable and high-performing option for manufacturers seeking to improve their production processes.
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