1. Core Advantages
High Radial Load-Carrying Capacity: Rollers make line contact with raceways, and the radial rated dynamic load is over 50% higher than that of ball bearings of the same specification, suitable for medium and heavy-load conditions.
High-Speed Adaptability: Equipped with a solid cage for orderly roller movement, the limiting speed can reach 8000r/min, far exceeding full-complement bearings.
Low Friction Loss: The cage separates rollers to reduce friction, with a friction coefficient as low as 0.0012, lowering equipment energy consumption.
2. Key Features
Structure: Composed of outer ring, inner ring, cylindrical rollers, and solid cage; some models come with dust covers/seals.
Rollers: Diameter 3-20mm, length-to-diameter ratio 1.2-2.0, hardness HRC 60-64, surface roughness Ra ≤ 0.08μm.
Precision: Regular grades P0/P6, precision models up to P5; radial clearance adjustable on demand.
3. Core Manufacturing Processes
Rollers: Bearing steel (SUJ2) undergoes cold heading → quenching → centerless grinding → superfinishing, with cylindricity ≤ 0.002mm.
Rings: Forging → turning → heat treatment → raceway grinding, with raceway straightness ≤ 0.003mm.
Assembly: Roller sorting → cage needle installation → clearance inspection to ensure rotational flexibility.
4. Usage Method
Installation: Inner ring hot-fitted (80-100℃), outer ring cold-pressed into bearing housing; fit tolerances: journal m6, housing bore H7.
Lubrication: Open-type bearings filled with lithium-based grease (1/3-1/2 of internal space), re-greased every 2000-4000 hours.
5. Application Scope
Covers motor spindles, machine tool feed shafts, automotive transmissions, fan bearing housings, etc., suitable for high-speed medium-heavy load scenarios.
6. Precautions
Axial loads are prohibited; use with thrust bearings if needed. Do not tap rings to avoid deformation.
Install protective covers in dusty environments; regularly check seal lip integrity for sealed models.
7. Packaging and Transportation
Individual Packaging: Plastic box + anti-rust paper; Bulk Packaging: Corrugated boxes with partitions, each ≤ 20kg.
Avoid stacking over 3 layers during transportation; store in dry warehouses with 12-month shelf life.