200-400 t/h Crawler Mobile Station

9 month ago

134 0 

Henan Zhongyu Dingli Intelligent Equipment Co., Ltd.

9 month

Product details

On-site Crushing and Discharge on the Go: Save on Transportation and Shorten Construction Time

Mobile Crusher Equipment Overview

The tracked mobile crushing plant is a highly integrated, modular crushing and screening system that combines feeding, crushing, and screening functions into a single mobile chassis. With an hourly capacity of 250–400 tons and a maximum feed size of 600 mm, it is capable of self-propelled or towed movement. Its compact design supports multi-unit configurations for expanded production capacity. It is suitable for on-site crushing in aggregate production lines and highway/bridge construction projects, eliminating the need for long-distance material transport and reducing logistics costs and project timelines. It is widely used for on-site mobile processing of materials such as limestone, granite, and construction waste.

Mobile Crusher Equipment Highlights

High Mobility: With a compact overall length and agile tracked chassis, it can navigate both roads and construction sites. Its small turning radius enables rapid relocation between work zones.

Fully Integrated Design: Crushing, screening, control, and hydraulic systems are self-contained modules. Simply connect to power on-site to begin production—no civil engineering work required, saving both materials and time.

Crush and Go: Finish crushing and move on immediately; flexibly relocate with project progress, significantly reducing material transportation costs.

Flexible Configuration: Can operate as a standalone unit or be combined with multiple units to build a complete production line, meeting diverse needs for primary, secondary, tertiary crushing, and screening.

Stable and Reliable: Developed by an experienced engineering team and validated through long-term operation in diverse domestic and international conditions, its stable performance has earned widespread trust

Automotive-Grade Coating: Automotive-grade painting processes ensure a modern, aesthetically pleasing appearance while balancing practicality with a premium user experience

Plug-and-Play: The fully integrated system requires no on-site assembly; simply connect to power and start production with zero downtime

Low-Carbon and Eco-Friendly: On-site processing reduces carbon emissions from material transportation, features low dust emissions, and supports sustainable construction

Mobile Crusher Application Scenarios

Highway and Bridge Engineering: On-site crushing of subgrade and surface course aggregates, eliminating the need for off-site material transport

Stone Production Lines: Mobile processing of limestone, granite, and other stone materials

Construction Waste Recycling: On-site recycling of demolition waste into usable aggregates

Mining Operations: On-site crushing and processing of materials within mining areas

Municipal Engineering: Mobile crushing for urban construction sites with limited space

Mobile Crusher Process Flow

Customized process for on-site crushing in highway engineering:

Material Placement: Raw rock (≤600 mm) from excavation or blasting is directly stockpiled at the construction site, eliminating the need for transport to a fixed crushing plant. The tracked mobile crushing plant is driven to the site, connected to power, and ready to operate.

Feeding and Pre-screening: Material is uniformly fed through a feeder while fine particles and soil are pre-screened out, reducing unnecessary load and wear on the crusher and improving the purity of the final product.

Crawler-Mounted Mobile Crushing: After feeding, the material enters the crushing module. Coarse crushing configurations use jaw crushers, while medium and fine crushing configurations use cone crushers or impact crushers. The crushed material is then graded by the screening module. The crawler chassis allows the equipment to move forward flexibly as the project progresses, ensuring it always operates near the excavation face and minimizing material transport distances.

Screening and Closed-Circuit Processing: The screening module classifies the output by particle size. Qualified material is directly sent to the finished product stockpile for construction use, while oversized material is returned for re-crushing in a closed-circuit process, ensuring the finished product meets gradation standards.

Direct Supply of Finished Products to Construction Sites: Qualified aggregates are conveyed via belt conveyors to the construction site or temporary stockpiles for direct use in subgrade filling or surface paving, achieving an integrated “excavation-crushing-use” workflow.

Process Advantages On-site processing eliminates the need for round-trip material transport, reducing transportation costs by over 60% and shortening project timelines by 30%. Plug-and-play operation ensures zero downtime, and multi-unit configurations can scale up to an hourly capacity of over 800 tons.

Mobile Crusher Service Offerings

Solution Design: We provide customized mobile crushing solutions based on the material characteristics, production capacity requirements, construction schedule, and site conditions of the project. This includes equipment selection and unit configuration, process flow design, relocation planning, and return on investment analysis.

Equipment Manufacturing: Strictly adhering to the ISO quality system, core crushing and screening modules are manufactured using high-quality materials. The crawler chassis and frame are welded, and the unit undergoes automotive-grade painting. Before shipment, no-load test runs and full-system integration testing are completed.

Installation and Commissioning: Professional engineers are dispatched to the site to guide equipment positioning and commissioning. The system is ready for production immediately upon power connection. We conduct trial runs with actual feed material and provide comprehensive training for operators to ensure stable production.

Operation and Maintenance Management: Full lifecycle operation and maintenance services, including regular inspections, supply and replacement of modular wear parts, track chassis maintenance, remote technical support, and upgrade and retrofit solutions.

Mobile Crusher Project Case Studies

Astana Highway Project, Kazakhstan

Project Location: Akmola Region, Kazakhstan Equipment Configuration: 1 x Crawler-mounted Mobile Primary Crushing Plant + 1 x Crawler-mounted Mobile Secondary Crushing and Screening Plant Processed Material: Limestone and granite mixture (compressive strength 120–160 MPa, feed size ≤550 mm) Design Capacity: System-wide hourly output of 350 tons

Project Background: The client was supplying subgrade and surface course aggregates for the Astana-Karaganda highway reconstruction project, spanning a total length of 180 kilometers. The original plan involved transporting excavated material to a fixed crushing plant 40 kilometers away for processing before returning it to the site. This approach resulted in high one-way transportation costs, extended project timelines, and a fixed plant approval and construction cycle exceeding six months.

Solution: A combination of two tracked mobile crushing plants was deployed. The primary crushing plant is equipped with a jaw crusher, while the secondary crushing and screening plant features a cone crusher and a vibrating screen. These units can be flexibly moved along the route as the project progresses, enabling on-site processing and immediate use of materials, thereby eliminating the need for round-trip transportation.

Operational Results: After commissioning, the material transport distance was reduced from 40 kilometers to less than 2 kilometers, cutting transportation costs by 65%. The equipment was operational immediately upon power connection, with on-site commissioning taking only one day—a 98% reduction compared to the construction cycle of a fixed plant. The dual-unit combination achieved a stable hourly output of 350 tons, with the finished product gradation meeting highway subgrade and surface course standards. Relocations occurred on average every 15 days in line with project progress, with each move completed in half a day without disrupting construction. Customer feedback indicates that the mobile crushing solution significantly shortens project timelines and reduces overall costs, and the company has already adopted this model for other highway projects.

Technical parameters:

Name	Model	Power(kW)
Hammer Crusher	DLPCZ1512	315
Vibrating feeder	ZGS1238	15
Iron remover	RCYD-12	4
Main belt conveyor	B1200X10	18.5
Return belt conveyor	B800X11	7.5
Side soil belt conveyor	B500X5.6	3

Mobile Crusher FAQ

Q: Is it convenient to relocate the tracked mobile crushing plant? How long does it take?

A: The tracked mobile crushing plant features a tracked undercarriage with a small turning radius, allowing it to navigate both roads and construction sites independently. No disassembly is required during relocation; the entire unit can simply drive away. Upon arrival at the new site, it is ready to produce once connected to power. Actual project feedback indicates that a single relocation takes only about half a day, with virtually no impact on construction progress. This makes it particularly suitable for linear projects such as highways, where the unit can be flexibly moved forward as the project advances.

Q: Can a tracked mobile crushing plant replace a fixed crushing plant? Is the production capacity sufficient?

A: Crawler-mounted mobile crushing plants can operate as standalone units or be combined into complete production lines. A dual-unit configuration—comprising a primary crushing station and a secondary/fine crushing and screening station—can handle the entire process of primary, secondary, and fine crushing plus screening, with an hourly output of over 350 tons. For higher capacity requirements, additional units can be added to scale up to over 800 tons per hour. This fully replaces small-to-medium-sized fixed crushing plants while eliminating the need for construction permits and civil engineering investments associated with fixed facilities.

Contact us today to receive a customized mobile crushing solution and quote for our tracked mobile crushing plants. With over a decade of industry expertise and a global presence serving more than 50 countries and regions, we ensure your crushing line operates with greater efficiency and peace of mind.