TYDC-B-D601 Fully Automatic Combined Wire Harness Assembly Machine
7 month ago
Product Introduction:
This model, TYDC-B-D601, is our fully automated combined wire production machine. This Machine cuts, strips, crimps and inserts shells at both ends of the wire harness. It inspects copper strands for high precision, consistent quality and reliable production. To ensure its normal operation and deliver efficient wire harness production, providing automotive and industrial wire harness manufacturers with stable production and consistent product quality, our design and R&D team equips this machine with a four-lens CCD inspection system. During production, it continuously monitors the wire harness production status 24/7. This advanced machine automatically completes wire cutting stripping, double-end stripping, terminal crimping, and connector housing insertion in a single integrated process.
In addition, we also offer comprehensive wire harness production services, including wire rod bending and wire rod cutting services. We have a complete production line system to meet our customers' full production needs. Because our service philosophy has always been to provide customized wire harness processing solutions and non-standardized equipment configurations based on our clients' production needs
Equipment Feature:
- Multiple functions; workstations can be freely combined with one-click setup and easy assembly/disassembly.
- Servo cutter holder allows precise adjustment of cutting depth.
- Crimping machine uses a frequency converter motor with 0.02 mm adjustment accuracy.
- Supports simultaneous operation of up to 5 wire specifications and 15 wire colors.
- Integrated touch-screen interface for crimping management, vision inspection, and parameter control.
- Cutting length controlled via encoder closed-loop for high precision.
- 3-axis split-type guided insertion improves efficiency and protects terminal functional area.
- Flip-over defective product isolation ensures 100% separation of defective products from good production.
- Each functional unit has its own interface for easy debugging.
Equipment Advantages:
- High production efficiency – simultaneous processing of multiple wire specs/colors.
- Flexible and modular – workstations can be combined and independently operated.
- Terminal crimping machine uses a frequency converter motor with 0.02 mm adjustment accuracy.
- Improved insertion accuracy – protects terminal functional areas.
- Integrated control – centralized operation via touch-screen interface.
- Defect reduction – 100% defective product isolation.
- Easy debugging and maintenance – each unit has its own interface and handheld teaching pendant.
- Consistent quality – encoder closed-loop ensures uniform cutting lengths.
- Adaptable for custom requirements – modular design handles different double end processing wire harness types.
Main Equipment Configuration:
- Control System: Inovance
- Servo Motor: Inovance
- Cylinder: Taiwan Airtac
- Fiber Optic Amplifier: Panasonic, Japan
- Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide rail).
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Main Product:
Fully Automatic Wire Harness Assembly Machines,
Terminal Crimping & Housing Insertion Equipment ,
Double-End Shell Insertion Systems,
Single-End Wire Processing Machines,
Glue Insertion & Tin Dipping Equipment,
Wire Cutting Stripping & Crimping Automation