Aggregate crushing and screening line

Project Scale: Processing capacity of 80-400 t/h, suitable for small to medium-to-large-scale sulfide mines. Application scenarios include remote mining areas, mountainous mines, tropical rainforests, plateaus, deserts, and high-humidity mining areas worldwide. Key Challenges: High overseas transportation costs, long installation cycles, poor adaptability to complex climates, and low mineral recovery rates due to insufficient mineral liberation. Solution Highlights: Individual modules weigh ≤18 metric tons, making them suitable for transport in standard shipping containers; full main assembly is completed within 48 hours; dual anti-corrosion and anti-wear technologies ensure stable operation from -30°C to 50°C; the combined jaw and impact crusher configuration achieves a 1:25 crushing ratio, with copper mineral liberation ≥94%, resulting in a 10%-15% increase in subsequent mineral processing recovery rates.

Raw ore - Vibrating feeder - Deep-chamber jaw crusher (primary crushing, maximum feed size ≤600 mm) - Multi-chamber rotor impact crusher (secondary and tertiary crushing, adjustable particle size 5–40 mm) - Vibrating screen - Qualified product - Subsequent mineral processing stages.

 

Design: Survey of mine site topography and ore characteristics; customized module configuration; Equipment Manufacturing: Modular manufacturing using lightweight, high-strength steel; compatible with standard shipping containers; Transportation and Installation: Direct global delivery via sea or land transport; no large-scale welding equipment required; on-site main assembly completed within 48 hours; Operations and Maintenance Management: Remote diagnostics and predictive maintenance; training and spare parts supply.

Sulfide Crushing Project at a Copper Mine in the Peruvian Andes: Located in a high-altitude mining area at 4,200 meters above sea level, modular transportation solved the challenge of limited mountain road access; assembly was completed within 48 hours in a -15°C environment; measured copper mineral liberation reached 94.5%, and subsequent flotation recovery rates increased by 13% compared to the old production line.

 

How much can modular transportation save in costs?

Modular ore crushing line for 4500m plateau International sea and land transportation costs are reduced by 30%–40%, and deployment time is cut by 60%.

What climatic conditions is it suitable for?

-30°C to 50°C, relative humidity ≤90%, covering tropical, high-altitude, desert, and high-humidity mining areas.High adaptability sulfide ore processing equipment

How does the crushing ratio help mineral processing recovery?

A 1:25 crushing ratio achieves a copper mineral liberation rate of ≥94%, increasing subsequent beneficiation recovery by 10%–15%.Modular Mining Equipment for Sulfide Ore

What are the weight and dimensions of a single module?

The maximum weight of a single module is ≤18 metric tons, and its dimensions are compatible with standard 20-foot/40-foot containers, eliminating the need for on-site welding.