500-meter paper feeding test demonstration

3 month ago

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Foshan Senruiyuan Machinery Technology Co.,Ltd

2 year

Product details

After adopting fully automatic unwinding equipment, the corrugated board production line offers the following five main advantages:

Improving production efficiency

The automatic paper splicing and roll changing function enables high-speed, non-stop paper change (typically ≤ 2 seconds), reducing downtime losses and increasing continuous production time by over 30%.

Reduce labor costs

No need for manual roll changing; a single machine can reduce the number of operators by 1 to 2, while eliminating paper roll waste caused by human operational errors.

Precise Tension Control

Utilizing a servo motor combined with a closed-loop tension feedback system, it compensates in real time for paper web stretching, ensuring board flatness and reducing defects such as breakage and blistering caused by tension fluctuations (waste rate can be reduced by approximately 50%).

Reduce raw material waste

Automatically calculate the remaining roll length, precisely align the ends of new and old rolls, and control tail paper residue to 5–10 meters (compared to over 50 meters with traditional methods), directly saving on raw paper costs.

Extend equipment lifespan

The automatic alignment and cushioning mechanism reduces mechanical impact, preventing abnormal wear on bearings and brake systems caused by rough manual roll-changing operations, thereby reducing maintenance frequency by approximately 60%.

Recommendation:

For production lines operating at speeds exceeding 150 m/min or with daily roll change frequencies over 20 times, the return on investment typically falls within 9 to 18 months. Explosion-proof motors and fire protection systems should be installed to meet safety requirements in environments with paper dust and debris.

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Foshan Senruiyuan Machinery Technology Co.,Ltd

Audited supplier

2 year

Main Product: roll to roll Offset Printing Machine, roll to roll Water-based Laminating Machine , roll to roll Thermal Laminating Machine, Flexo Printing Machine, Auto butt Splicing Machine, Unwinding and Rewinding

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