Kraft paper with gold and silver film laminating

Smart Lamination for the Future – Automation and Intelligent Control with the SRYMR-1650

The roll to roll Laminating Machine is a smart, fully-integrated lamination system engineered to meet the dynamic requirements of today’s high-volume commercial print and packaging sectors. With a strong emphasis on automation, digital control, and user-friendly operation, this machine redefines how efficiency and quality intersect in lamination.

Designed for use with both water-based glue and thermal films, this dual-mode laminator supports working widths up to 1650mm and accommodates paper and film rolls with diameters up to Φ1300mm and Φ600mm respectively. Operating speeds range from 20m/min to 120m/min for water-based lamination and up to 150m/min for thermal, depending on material type and thickness.

One of the standout features of the water-based or thermal laminating machine is its intelligent motion control system. This German-engineered controller provides ultra-fast data processing, with scanning cycles as short as 50μs. Integrated into the electrical cabinet alongside German- and Japanese-imported servo motors and sensors, this control system ensures accurate synchronization between each functional unit — from unwinding to glue coating, lamination, drying, and rewinding.

The human-machine interface (HMI) is designed with operator convenience in mind. The intuitive touchscreen panel enables quick access to all process parameters, fault diagnostics, and recipe memory. For improved safety, the system incorporates smart proximity sensors on critical moving parts, PLC-managed air-shaft clamping, and fault alerts for temperature spikes, motor overloads, and glue inconsistencies.

To minimize human intervention, the Laminating Machine includes optional modules such as an automatic paper splicer, web correction system, and a film roll lifting trolley. The auto splicer allows seamless roll changeovers without halting production, maximizing uptime and material yield.

The glue coating section is another innovation highlight. Equipped with dual-roller servo-driven application and an independent glue supply system, this unit ensures even distribution with ±2% coating precision. Combined with the active traction synchronization system, it reduces vibration, guarantees coating stability, and significantly lowers adhesive waste — up to 30% less compared to conventional laminators.

The drying zone features a vertical oven integrated with an energy-recycling hot air system, maximizing airflow consistency and reducing electricity consumption by up to 40% in colder climates. For further energy flexibility, the design also supports external steam connections and optional electromagnetic insulation covers for the oven.

Durability is equally prioritized. The laminating machine is constructed with 30mm reinforced steel frames, ensuring long-term mechanical stability. All gearboxes utilize helical ground gear reducers for smooth torque delivery, and the synchronous transmission belts are engineered for quiet, low-maintenance operation.

The rewinding system, controlled by a Siemens 7.5KW servo motor and dual hydraulic cylinders, supports continuous, non-stop operation with surface rewinding. A PLC-linked lifting system ensures precise core positioning and tight paper winding without telescoping or slippage.

Whether for flexible packaging, high-end commercial prints, or value-added finishing applications, the SRYMR-1650 stands out as a highly automated and intelligent laminator that offers consistent output, reduced operational complexity, and future-ready digital integration capabilities.