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Low Power Consumption Auto Control Refining Furnace for High Purity Ferroalloy Production
We provide a full range of steelmaking and metallurgical furnaces, featuring Electric Arc Furnace, Ladle Refining Furnace, together with VD and VOD Refining Furnace for various steel production processes. The ferroalloy refining furnace is professional equipment for purifying ferrochrome, ferronickel, ferromanganese and low-grade chromium alloys. Adopting mature electric arc furnace structure and professional smelting technology, it is equipped with intelligent electric control, hydraulic tilting and circulating water cooling systems to meet high-purity refining requirements of various ferroalloys.
This furnace solves the common defects of traditional furnaces such as high energy consumption, insufficient reaction and unstable quality. With high efficiency, energy saving, safety and easy maintenance, it effectively improves alloy quality and reduces production costs, serving as ideal equipment for upgrading and capacity expansion of ferroalloy factories.
Application Scope
It is mainly used for smelting and refining of medium and low-carbon ferrochrome, micro-chromium alloy, ferronickel and ferromanganese. Widely applied in ferroalloy plants for new intelligent production lines, old equipment energy-saving renovation and product quality upgrading projects.
Complete Equipment Composition
Adopting integrated modular design, the full set of equipment integrates machinery, hydraulic system, water cooling system, conductive system and intelligent control system, featuring complete configuration, simple installation and fast commissioning.
- High-strength Furnace Body Thickened steel plate structure with high temperature resistance and deformation resistance. The precision tilting mechanism ensures thorough discharge of molten iron and slag.
- Efficient Conductive Cross Arm High-purity copper-steel composite structure with water cooling design, low power loss, stable conduction and long service life.
- Precision Electrode Lifting System Three sets of independent lifting devices with fast response and stable operation, adapting to different smelting stages.
- Hydraulic Tilting System Dual-cylinder drive with accurate angle control, realizing synchronous slag-iron discharge and avoiding alloy secondary oxidation.
- Circulating Water Cooling System Full-coverage independent cooling loops for core components, supporting 24-hour continuous operation.
- Water-cooled Furnace Cover & Feeding System Sealed heat insulation design reduces heat loss; uniform multi-point feeding ensures sufficient and stable smelting reaction.
- Low-loss Short Network System Optimized high-current layout with stable conduction and lower energy consumption.
- Intelligent Electrical Control System Equipped with 10KV high-voltage protection, 3500KVA on-load tap-changing transformer and Siemens PLC system, supporting automatic and manual dual modes.
Core Product Advantages
- High-quality Finished Products Uniform furnace temperature and stable power output ensure sufficient metallurgical reaction, reduce impurities and improve alloy grade and market competitiveness.
- Energy Saving & Low Cost 11-level voltage regulation adapts to the whole smelting process. Optimized conductive structure greatly reduces power consumption and long-term production cost.
- Intelligent & Stable Production Siemens PLC automatic control balances three-phase current, eliminates manual errors and ensures consistent batch product quality.
- Low Failure Rate & Continuous Production High temperature and ablation resistant structure with full water cooling protection supports 24-hour non-stop operation.
- High Product Yield Optimized tilting technology avoids alloy secondary oxidation and effectively improves product qualification rate.
- Complete Safety Protection Equipped with high-voltage interlock protection and UPS emergency power supply to eliminate potential safety hazards and meet industrial safety standards.
- Simple Maintenance Modular and standardized structure reduces daily maintenance difficulty and operating costs.
Intelligent Control System Features
Equipped with Siemens S7-1500 intelligent control system, it integrates real-time monitoring and automatic control of high voltage, transformer, water cooling, hydraulic pressure and electrode adjustment. With fault self-inspection, alarm and one-key start-stop functions, the system dynamically optimizes smelting parameters, stabilizes furnace conditions and solves the instability problem of traditional smelting equipment.
Application Scenarios
Suitable for the production and refining of ferrochrome, ferronickel, ferromanganese and other ferroalloys. Widely used in new intelligent production lines, energy-saving transformation of old furnaces, capacity expansion and quality upgrading projects for modern green ferroalloy smelting plants.
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Suppliers
Xi'an Gaole Electromechanical Equipment Co., Ltd
Audited supplier
4 month
Main Product:
Electric Arc Furnace ,
Ladle Refining Furnace,
VOD Refining Furnace,
Submerged Arc Furnace,
Electric Fused Refractory Furnace,
Ferroalloy Refining Furnac