gas-water separator tank in workshop

Intelligent Pulp Vacuum Separator Tank: Technical Overview

Introduction Intelligent pulp vacuum separator tank plays a crucial part in the production of diverse paper pulp tray. It serves as essential ancillary equipment for the molding of Molded Pulp Products. Its significant capabilities include the automated storage of retrieved pulp. It can efficiently separate the pulp from air, ensuring a consistent vacuum level within the vacuum tank.

Enhanced Technical Specifications

Core Performance Parameters

Operating vacuum range: -0.06 to -0.095MPa

Processing capacity: 2-5m³/hour (adjustable)

Tank material: SUS304/SUS316 stainless steel

Separation accuracy: 99.8% pulp recovery rate

Smart Control System

Industrial-grade PLC with touchscreen interface

Automatic liquid level control (±2mm precision)

Real-time vacuum pressure monitoring

Data recording and production analysis functions

System Components

Three-stage separation chambers

High-efficiency cyclone separator

Automatic discharge valves

Pulp density monitoring sensors

Self-cleaning filtration system

Extended Applications While primarily used for paper tray production, it also serves:

Molded fiber tableware manufacturing

Egg carton production lines

Medical packaging production

Industrial protective packaging

Installation & Operational Requirements

System Integration

Standard flange connections (DN100-DN150)

Compatible with all major pulp molding machines

Optional robotic interface for automation

Space Requirements

Compact footprint: 1.8m×1.5m×2.2m (L×W×H)

Installation clearance: 1m maintenance space

Foundation: 150mm reinforced concrete

Utility Connections

Power supply: 380V/50Hz/3-phase

Compressed air: 0.6-0.8MPa for controls

Drainage connection for cleaning

Operational Process Regarding its operation, during the forming stage of the Molded Pulp Forming Machine, the vacuum-absorbed pulp initially gets collected in the upper tank. Once the liquid volume hits a set level, the pulp is automatically transferred to the lower two tanks via intelligent means. Subsequently, it is pumped to the pulp return tank smartly for reuse in the next pulping cycle.

Maintenance Features

Automatic cleaning cycles

Quick-access service panels

Wear-resistant components

Remote diagnostic capability

Conclusion This intelligent pulp vacuum separator tank represents advanced technology in pulp molding production, combining efficient separation with smart automation. Its precision control and reliable performance significantly enhance production efficiency while maintaining consistent product quality, making it an indispensable component in modern molded pulp manufacturing lines.