fully automatic pulping intelligent control cabinet

Introduction During the manufacturing of diverse Molded Pulp Products, the high efficiency automatic intelligent pulping control cabinet plays a crucial role in the initial stage of the Pulp Making System. It is responsible for preparing the pulp that will be further processed in the Molded Pulp Forming Machine.

Key Features & Operational Excellence By simply pressing the start button, this control cabinet triggers the entire pulping process to run automatically. It precisely measures and adds water, mixes the pulp evenly, controls the pulp consistency with high accuracy, and feeds the pulp without any manual intervention. What's more, it stands out for its high precision in pulp consistency mixing, remarkable pulping efficiency, along with significant savings in both labor and energy consumption.

Enhanced Technical Specifications

Core Performance Parameters

Pulp Consistency Control: 3-8% (adjustable, ±0.2% accuracy)

Mixing Efficiency: 500-2000L batches in 5-15 minutes (material-dependent)

Power Supply: 380V/50Hz/3-phase (22-45kW motor options)

Automation Level: PLC + HMI touchscreen (multi-language support)

Intelligent Control Features

Automatic water-to-pulp ratio adjustment

Real-time density monitoring via sensors

Self-cleaning function to prevent clogging

Remote monitoring & data logging (IoT-ready)

Applications While essential for molded pulp packaging (e.g., trays, egg cartons), it also serves:

Food-grade packaging (tableware, clamshells)

Industrial protective packaging (electronics, automotive)

Agricultural products (seedling trays)

Medical packaging (sterile pulp molds)

Installation & Integration

System Compatibility

Seamless integration with pulpers, refiners, and forming machines

Standard DN80-DN150 pipeline connections

Optional robotic feeding interfaces

Space & Utility Requirements

Compact footprint: 1.8m×1.2m×2m (L×W×H)

Water supply: 1-2" inlet, 2-3 bar pressure

Compressed air: 0.6-0.8MPa for pneumatic controls

Advantages Recap

Precision: Maintains ±0.2% pulp consistency for uniform product quality.

Efficiency: Reduces pulping time by 30% vs. manual systems.

Sustainability: Cuts energy use by 25% via optimized motor controls.

Labor Savings: Fully automated operation minimizes staffing needs.

Maintenance & Durability

Self-diagnostic alerts for motor, sensor, or valve issues

Modular design for easy part replacement

Stainless steel panels (IP65 rating for dust/water resistance)

Conclusion This intelligent control cabinet embodies the future of pulp preparation, merging automation with precision to streamline production. Its energy-saving design and foolproof operation make it indispensable for high-volume manufacturers aiming to boost output while maintaining stringent quality standards in eco-friendly packaging.