worker is working with the machine

Intelligent Forming and Shaping All-in-One Molded Pulp Forming Machine

Definition: A state-of-the-art molded pulp forming machine that integrates forming and shaping processes into a single automated production line, designed for manufacturing high-precision molded pulp packaging with superior efficiency and quality control.

Key Features:

Integrated Dual-Process Molded Pulp Forming System

Seamlessly combines wet pulp forming and thermal pressing in one continuous operation

Pre-heated forming molds (50-180°C adjustable) ensure optimal material distribution

Precision Molded Pulp Engineering

Advanced alignment system maintains ±0.15mm dimensional accuracy

Anti-deformation transfer mechanism preserves product integrity

Smart Molded Pulp Control System

IoT-enabled PLC with touchscreen HMI for real-time monitoring

Automatic parameter adjustment based on material conditions

High-Efficiency Molded Pulp Thermal System

Rapid heating technology achieves 30% faster cycle times

Energy recovery system reduces power consumption by 25%

Flexible Molded Pulp Production Capability

Quick-change mold system (under 15 minutes)

Stores 50+ product recipes for versatile applications

Applications:

Premium electronics packaging (laptop/tablet inserts, VR headset holders)

Medical packaging (surgical instrument trays, sterile device packaging)

Luxury goods (watch cases, jewelry presentation boxes)

Automotive components (interior padding, part holders)

Sustainable food service (high-end disposable tableware)

Installation Requirements:

Facility Preparation

6m × 4m × 3.5h (L×W×H) operational space

Vibration-isolated concrete foundation

Utility Connections

380V/50Hz 3-phase power (±5% stability)

0.7-0.8MPa compressed air (dew point -40°C)

Cooling water circulation system

Environmental Controls

Temperature maintained at 18-28°C

Humidity below 55% RH

Dedicated dust extraction system

Safety Configuration

Category 4 safety circuit (ISO 13849-1)

Thermal overload protection

Emergency stop with position memory

Operational Advantages:

40% reduction in production space requirements

60% decrease in product defect rate

35% lower energy consumption

Full traceability through digital production records

Predictive maintenance capability

This intelligent molded pulp forming machine represents the pinnacle of pulp molding technology, delivering unmatched precision, efficiency and automation for premium packaging solutions across multiple industries.