High quality wear resistant ceramic rubber sheet

9 month ago

11 0 

2 year

Product details

In industrial production, the efficient conveying of materials is a key link to ensure the continuity of production and improve production efficiency. As the core component of the material conveying system, the performance of the roller directly affects the stability and reliability of the entire conveying process. As a high performance material specially designed to enhance the performance of rollers, roller covered ceramic rubber plate is gradually becoming an indispensable material in the industrial field. It combines high hardness ceramic sheet and high quality rubber through a special process to provide all round protection and performance enhancement for the roller, effectively solving the many problems faced by the traditional roller in the process of using.

Product Features

Super wear resistant performance

The wear resistant performance of the roller covered ceramic rubber sheet is excellent, and the ceramic sheet inlaid on its surface has extremely high hardness, which is far more than the traditional rubber covered material. In the process of material conveying, the roller will continue to friction with the material, ordinary rubber covered rubber in this long term friction, wear faster, need to be replaced frequently, which not only increases the maintenance cost of the enterprise, but also lead to production interruptions, affecting production efficiency. Our ceramic rubber sheet, with its high hardness ceramic sheet, can effectively resist the friction brought about by the material, greatly extending the service life of the roller. According to the actual application data show that under the same working conditions, the wear life of ceramic rubber sheet is 5-8 times that of traditional rubber cover, which greatly reduces the maintenance frequency and cost of equipment.

Excellent anti-skid performance

Anti-slip is a critical issue in the material handling process. The surface of our ceramic rubber sheet is uniquely designed to form an uneven texture structure on each ceramic sheet, which greatly increases the friction coefficient between the sheet and the conveyor belt. This structure greatly increases the coefficient of friction between the ceramic rubber sheet and the conveyor belt by 30%-50% compared to ordinary rubber coverings. The anti-slip performance of ordinary rubber cover will be greatly reduced in the bad working environment such as wet, muddy or oil stained, which will easily lead to material slipping, affecting the stability and accuracy of the conveyor. The anti-slip performance of ceramic rubber sheet is not affected by these harsh environments, and can always maintain a good anti-slip effect to ensure that the material can be safely and stably transported.

Have corrosion resistant performance

In many industrial fields, the drum will face a variety of corrosive media erosion, such as the chemical industry in the acid and alkali materials, mining industry containing corrosive minerals in the material. Because of the strong chemical stability of the ceramic material itself, our ceramic rubber sheet has excellent corrosion resistance, enough to resist the erosion of a variety of chemical substances. At the same time, the rubber material we use has been specially formulated to have good corrosion resistance. This makes the ceramic rubber sheet in the harsh chemical environment can still maintain good performance, will not be corroded and lead to performance degradation, greatly reducing the cost of equipment replacement and maintenance due to corrosion problems.

Self-cleaning performance

We have designed special grooves on the ceramic rubber sheet, which can guide the foreign matter on the roller, such as dust, soil, sewage, etc., to be discharged smoothly along the grooves to achieve self-cleaning of the roller. In a humid and dusty environment, ordinary roller cover rubber is easy to accumulate foreign matter, which will not only increase the weight of the roller, affecting the operating efficiency of the equipment, but also lead to uneven wear on the surface of the roller, shortening the service life of the roller. The self-cleaning design of our ceramic rubber sheet can effectively solve this problem, keep the surface of the roller clean, reduce the equipment failure caused by the accumulation of foreign matter, and extend the service life of the equipment.

Strong adhesion

Our ceramic rubber sheets have a semi vulcanization CN layer on the bottom, which is a special bonding layer that, when used in conjunction with a special adhesive, enables a strong bond between the sheet and the roller surface. In the process of overlaying rollers, the firmness and stability of the adhesive bond is of paramount importance. If the adhesive bond between the rubber sheet and the roller is not firm, the rubber sheet will easily fall off during the operation of the equipment, resulting in equipment failure. Our ceramic rubber sheet can form a strong bond through the semi vulcanization CN layer and special adhesive, ensuring that the rubber sheet will not be loosened even under long term high-speed running conditions, and guaranteeing the reliability of equipment operation.

Application Scenario

Our ceramic rubber sheet are widely used in belt conveyor rollers in coal mines, grain silos, steel, chemical fertilisers, cement plants, power plants, ports, docks and many other industries.

Product Specification

Thickness of ceramic rubber sheet: 12mm, 15mm, 20mm, 25mm

Width of ceramic rubber sheet: 500mm

Length is customizable upon request

We provide a variety of specifications and models of ceramic rubber sheet to meet the needs of different equipment. With professional installation guidance and after-sales service to ensure the best performance of the products.