Raw Materials: Caprolactam monomer is used as the main raw material, and modifiers (such as glass fiber, molybdenum disulfide, graphite, etc.) are added to enhance specific properties.
Production Process: Monomer direct casting polymerization, no high-temperature melt extrusion is required, avoiding molecular chain breakage and retaining a more complete polymer structure.
Product advantages
High mechanical strength and lightweight
The strength is close to that of metal materials (such as aluminum alloys), but the density is only 1/7 of that of steel, which can significantly reduce the weight of the structure and is suitable for equipment with high requirements for lightweight (such as aerospace and automotive parts).
Excellent wear resistance and self-lubrication
The friction coefficient is low and it can run for a long time without additional lubrication. It is suitable for replacing metal parts such as gears, bearings, and sliders to reduce maintenance costs.
Fatigue resistance and impact resistance
Long fatigue life under dynamic loads, better impact resistance than metal (such as cast iron), suitable for frequent start-stop or vibration environments (such as mining machinery and conveying equipment).
Chemical corrosion resistance
Resistant to acid, alkali, salt spray and most industrial media, suitable for corrosive environments such as chemical equipment and environmental protection facilities.
Convenient processing and design flexibility
It can be formed through conventional machining (turning, milling, drilling), without complex molds, suitable for small batch customized production; it can be embedded with metal inserts (such as sleeves and bolts) to achieve functional integration.
Environmental protection and economy
Recyclable, production energy consumption is lower than metal casting; long-term use can reduce the frequency of replacement, and the overall cost is lower than metal materials.
Scope of application
MC Casting Nylon sheets are suitable for industrial fields that require high strength, wear resistance, corrosion resistance and are sensitive to weight. They are especially suitable for replacing metal parts to reduce costs and improve performance.
Typical application scenarios
Mechanical manufacturing: wear-resistant transmission parts such as gears, bearings, sliders, guide rails, flanges, gaskets, etc.
Chemical equipment: corrosion-resistant pump bodies, valves, pipe linings, tank linings.
Automotive industry: lightweight structural parts (such as engine peripheral brackets), wear-resistant bushings, gearbox parts.
Aerospace: non-load-bearing structural parts, insulation parts, vibration reduction components.
Food and medical machinery: food-grade conveying parts that meet FDA standards (modifier-free models must be selected).
Mining and heavy equipment: wear-resistant liners, crusher parts, conveyor belt rollers.