Automatic turntable hot stamping machine for flying disc

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Product details

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The automatic three-color turntable hot stamping machine is a fully automatic turntable hot stamping machine designed specifically for hot stamping golf plastic discs in one to three colors. It utilizes a flat turntable structure with three hydraulic hot stamping units arranged around a 1-meter diameter aluminum rotating platform. The rotating platform is equipped with eight workstations for mounting fixtures and securing the plastic discs. Each time a disc enters a hot stamping unit, it is stamped with a single color of hot foil. It offers precise overprinting, stable operation, and easy operation.

Details photo

This fully automatic three-color, turntable hot stamping machine is specifically designed and manufactured for various plastic sports discs. It consists of loading and unloading conveyors, a flat turntable worktable, a hydraulic hot stamping device, an automatic winder, a touchscreen operator panel, and a temperature control system. The operator places the disc onto the loading conveyor. At the loading position, it is gripped by a robotic arm and placed on a dedicated fixture on the turntable worktable. The turntable rotates, and the pressure plate cylinder presses down to the desired position. The turntable continues to rotate, completing the three-color hot stamping process simultaneously. Each hot stamping unit can independently adjust the vertical, front-to-back, and left-to-right position of the hot stamping plate to ensure precise overprinting of the three colors of hot stamping foil. Each hot stamping unit also features an independent temperature control system to ensure consistent foil temperature. After hot stamping, the plastic disc finally rotates to the unloading position, where it is gripped by a robotic arm and transferred to the unloading conveyor. The entire machine is controlled by a PLC and touchscreen, allowing for digital management of all parameters. The hot stamping unit is hydraulically driven, generating tremendous pressure and is suitable for various plastic sports discs made of polypropylene and polyethylene.

• Loading Conveyor: Automatically transports the plastic discs to be hot-stamped to the designated location. The conveyor speed is adjustable. When a disc reaches the loading position, the loading robot is activated.

• Loading Robot: Grabs the plastic discs from the conveyor and precisely places them on the fixture on the turntable worktable, replacing manual loading and ensuring accurate and consistent positioning.

• Turntable: A rotating worktable controlled by a precision cam divider. It typically has eight stations and can carry the plastic discs through the various hot stamping steps, enabling continuous production.

• Hydraulic Hot Stamping Device: Provides stable pressure to drive the hot stamping head into contact with the workpiece, ensuring a clear and secure hot stamping pattern.

• Three-Color Hot Stamping Head: Each head is compatible with three different colors of hot stamping foil, enabling multi-color hot stamping effects on workpieces, enriching product decoration.

• Unloading Robot: Removes the finished foil from the turntable and places it on the unloading conveyor, whose speed can also be adjusted.

The three-color fully automatic foil stamping machine is controlled by a touchscreen panel, allowing real-time adjustments to the foil pressure, temperature, and time based on the foiling status. Each foil head can be adjusted vertically, front-to-back, left-to-right, and at different angles to suit overprinting requirements, ensuring precise alignment of the three colors of foil to meet overprinting requirements.

Machine advantage

Adjustable loading conveyor speed to accommodate varying hot stamping speeds;
Suction cup robot for loading, accurately placing products on the fixture;
Pressing plate mechanism for vertical positioning of products;
The turntable is controlled by a precision divider, ensuring smooth operation and precise positioning;
Precision temperature control device, with a temperature error of less than 3 degrees;
The hot stamping head can be adjusted forward, backward, left, right, and at an angle;
Three-color hot stamping with accurate overprinting, and the machine can also perform single- and two-color hot stamping;
Electric hot foil feeder with adjustable hot stamping time;
Fine-tuned up and down movement of the hot stamping head for precise control of hot stamping pressure;
Hydraulic hot stamping device, high hot stamping pressure, suitable for a wide range of applications;
Touchscreen operation panel for digital parameter settings;
Safety shield for safe and reliable operation;
Adjustable unloading conveyor speed.

Structure of turntable hot stamping machine

Technical parameters:

Width of Feeding Conveyor and unloading conveyor : 300mm.

Round plate diameter: 1400mm,

Round plate motor wattage: 3000W

Station number: 8pcs.

Heating wattage: 3500W Machine total wattage:13500W

Stamping plate size： 250mm*220mm

Max stamping size: 200mm*200mm

Max pressure: 2tons

Max stamping height: 50mm;

Stamping speed : 15-20pcs/Min

Power supply： 3∅ 380V 50HZ 11.0KW

Air pressure： 5---7bar

Machine outer size: 1920*2800*2160mm, Net weight: 1600kg.

Package size: 2100*2400*2350mm, Gross weight: 2000kg.

The Core Difference Between Hot Stamping Machines and Heat Transfer Machines

Hot stamping machines and heat transfer machines are two types of specialized printing machines that are difficult to distinguish. Some practitioners even believe that they are two different names for the same device. If a distinction is made between the two machines, then machines that can transport heat transfer film are called heat transfer machines, and machines that can transport hot foil are called hot stamping machines. Structurally, machines with electronic tracking and positioning capabilities are called heat transfer machines, while machines without positioning and transport capabilities are called hot stamping machines.

1. Lamination Method:

Hot stamping machines typically use a flat metal hot stamping plate, a silicone plate, and a silicone roller to press the hot foil onto the product surface. Heat transfer machines often use a silicone roller/silicone plate to press the transfer film onto the substrate for the registered pattern transfer.

2. Applicable Materials:

Hot Stamping Machine: Suitable for metal foil, primarily used for logos and text decoration on materials such as paper, leather, and plastic.

Heat Transfer Machine: Suitable for heat transfer film, suitable for fabric, ceramics, metal, and plastic.

3. Process:

Hot Stamping Machine: Requires a dedicated hot stamping plate to be prepared in advance. Changing the design requires replacing both the hot stamping plate and the hot stamping foil.

Heat Transfer Machine: No plate preparation is required; changing the design requires only replacing the transfer film. Hot stamping machines are more adaptable to product shapes, while heat transfer machines are more suitable for flat and cylindrical products.