Automatic turntable hot stamping machine for flying disc

2 year ago

51 0 

10 year

Product details

Introduction

The Fully Automatic Sports Frisbee Hot Stamping Machine is specially designed and manufactured for high-quality hot foil stamping on various plastic sports discs, including frisbees, flying discs, golf discs, and other polypropylene (PP) and polyethylene (PE) products. This Automatic Hydraulic Three Color Hot Stamping Machine provides an efficient and reliable hot stamping solution for sports equipment manufacturers, combining a rotary table structure, high-pressure hydraulic stamping system, automatic feeding and unloading, and precision color registration technology. The machine consists of loading and unloading conveyors, a flat rotary table work platform, three hydraulic hot foil stamping units, an automatic foil rewinding system, a touchscreen operation panel, and an intelligent temperature control system. During operation, the operator places the plastic disc onto the loading conveyor, where an automatic robotic arm accurately picks and positions the product onto the dedicated fixture of the rotary table. The Rotary Table High Pressure Automatic Hot Stamping Machine then rotates continuously, while the pressing cylinder securely fixes the product before entering the hot stamping process. Equipped with three independent hydraulic hot stamping stations, the machine completes three-color foil stamping with high precision and stable performance. Each stamping unit can independently adjust the hot stamping plate position in vertical, front-to-back, and left-to-right directions, ensuring accurate three-color overprinting. Each hot stamping head is also equipped with an independent temperature control system to maintain consistent heating performance and achieve excellent foil transfer quality. After completing the hot stamping process, the finished sports discs are automatically transferred to the unloading conveyor by the robotic unloading system. The entire machine is controlled by an advanced PLC and touchscreen HMI system, allowing digital adjustment and management of stamping parameters, including pressure, temperature, speed, and timing. The hydraulic hot stamping system generates high stamping pressure, making this machine suitable for a wide range of plastic sports products requiring premium logo decoration and surface finishing. The Automatic Hydraulic Three Color Hot Stamping Machine adopts a high-precision rotary table structure with three hydraulic stamping units arranged around a 1-meter diameter aluminum rotating platform. The rotary platform is equipped with eight workstations for stable fixture installation and continuous production. Each rotation completes one stamping process, allowing each hot stamping station to apply one color of foil sequentially. With accurate registration, stable operation, high production efficiency, and easy operation, this Sports Frisbee Automatic Hot Stamping Machine provides a complete and customized hot foil stamping solution for plastic sports discs and other promotional plastic products.

Technical parameters:

Width of Feeding Conveyor and unloading conveyor : 300mm.
Round plate diameter: 1400mm,
Round plate motor wattage: 3000W
Station number: 8pcs.
Heating wattage: 3500W Machine total wattage:13500W
Stamping plate size： 250mm*220mm
Max stamping size: 200mm*200mm

Max pressure: 2tons
Max stamping height: 50mm;
Stamping speed : 15-20pcs/Min
Power supply： 3∅ 380V 50HZ 11.0KW
Air pressure： 5---7bar
Machine outer size: 1920*2800*2160mm,
Net weight: 1600kg.

Details photo

frisbee automatic hot foil stamping machine

• Loading Conveyor: Automatically transports the plastic discs to be hot-stamped to the designated location. The conveyor speed is adjustable. When a disc reaches the loading position, the loading robot is activated.

• Loading Robot: Grabs the plastic discs from the conveyor and precisely places them on the fixture on the turntable worktable, replacing manual loading and ensuring accurate and consistent positioning.

• Turntable: A rotating worktable controlled by a precision cam divider. It typically has eight stations and can carry the plastic discs through the various hot stamping steps, enabling continuous production.

• Hydraulic Hot foil Stamping Device: Provides stable pressure to drive the hot stamping head into contact with the workpiece, ensuring a clear and secure hot stamping pattern.

• Three-Color Hot Stamping Head: Each head is compatible with three different colors of hot stamping foil, enabling multi-color hot stamping effects on workpieces, enriching product decoration.

• Unloading Robot: Removes the finished foil from the turntable and places it on the unloading conveyor, whose speed can also be adjusted.

The three-color fully automatic foil stamping machine is controlled by a touchscreen panel, allowing real-time adjustments to the foil pressure, temperature, and time based on the foiling status. Each foil head can be adjusted vertically, front-to-back, left-to-right, and at different angles to suit overprinting requirements, ensuring precise alignment of the three colors of foil to meet overprinting requirements.

Machine advantage

Adjustable loading conveyor speed adapts to different hot stamping speeds and production requirements, ensuring smooth and efficient product feeding.
Automatic suction cup loading robot accurately picks and places products onto the fixtures, improving positioning precision and reducing manual handling.
Vertical pressing plate positioning mechanism securely fixes products during the stamping process, ensuring stable positioning and consistent hot stamping quality.
Precision rotary divider control system ensures smooth turntable operation, accurate positioning, and reliable performance during continuous production.
High-precision temperature control system maintains stable heating performance with a temperature deviation of less than 3°C, ensuring consistent foil transfer results.
Multi-directional hot stamping head adjustment (forward, backward, left, right, and angle adjustment) allows flexible setup for different product shapes and stamping positions.
Three-color hot foil stamping with precise registration supports accurate multi-color overprinting, while also allowing single-color and two-color hot stamping applications.
Electric hot foil feeding system with adjustable stamping time provides precise foil delivery and optimized foil consumption.
Fine vertical adjustment of the hot stamping head enables accurate control of stamping pressure for improved stamping clarity and consistency.
Hydraulic hot foil stamping system provides high stamping pressure and strong performance, making it suitable for a wide range of plastic products and packaging applications.
Touchscreen HMI operation panel enables digital parameter setting, easy operation, and intelligent control of the hot stamping process.
Safety protection enclosure ensures safe, reliable operation and improves the overall working environment.
Adjustable unloading conveyor speed supports flexible product collection and efficient automated production.

Machine structure