Wheel Bucket Sand Washer for River Sand and Manufactured Sand Washing

5 month ago

42 0 

Henan Zhongyu Dingli Intelligent Equipment Co., Ltd.

9 month

Product details

Bucket-wheel sand washer for sand and gravel aggregates

Wheel Sand Washer Equipment Overview

The XS Series Wheel-Bucket Sand Washer is a specialized sand washing machine developed by Zhongyu Dingli by integrating advanced domestic and international technologies with the practical needs of China’s sand and gravel industry. It combines sand washing, dewatering, and classification into a single unit, making it an ideal companion to sand-making machines. With a production capacity of 30–600 tons per hour and a maximum feed size of 10 mm, it effectively removes soil, dust, and impurities from the surface of sand, producing clean, high-quality finished sand. It is also suitable for material cleaning in mineral processing and similar processes.

Wheel Sand Washer Equipment Highlights

Rational Structure and Wide Applications: Compact, space-saving design with simple operation, suitable for construction sites, sand yards, and various other industries

High Cleaning Efficiency with Minimal Fine Sand Loss: Minimizes the loss of fine sand, ensuring the finished sand meets cleanliness standards.

Wear- and Corrosion-Resistant for Long Service Life: Key components are made of wear- and corrosion-resistant materials, ensuring stable operation and a long service life.

Energy-Efficient and Eco-Friendly Water Recirculation: Low energy consumption, no dust or noise pollution, and water recirculation reduces resource consumption.

Water-Sand Isolation in the Drive System: The drive components are completely isolated from the water and sand, resulting in low failure rates and reliable operation.

Wheel Sand Washer Application Scenarios

Sand and Aggregate Washing and Screening: Removes mud and dust from sand to produce clean construction sand

Mining and Mineral Processing: Material washing and desliming in mineral processing

Ready-Mix Concrete Plants and Building Materials Processing: Raw material washing for concrete mixing plants; material purification in the building materials industry

Chemical and Transportation Sectors: Washing and grading of sand for chemical materials and transportation infrastructure

Wheel Sand Washer Process Flow

Raw sand is fed into the sand washer via a belt conveyor → The rotating bucket agitates the sand-water mixture → Soil and impurities on the sand surface are stripped away by the water flow → Fine sand is lifted and dewatered by the blades → Coarse particles and impurities are discharged via the overflow → Clean finished sand is discharged from the bucket onto the discharge conveyor belt. The entire process of sand washing, dewatering, and grading is completed in a single step, and the water recirculation system recovers wastewater to reduce water consumption.

Services

Solution Design: Match the optimal XS series model and water circulation system based on production capacity requirements and material characteristics

Equipment Manufacturing: Strict control over wear- and corrosion-resistant materials; in-house R&D and production of core components ensure quality

Installation and Commissioning: Professional team performs on-site commissioning of water circuits and transmission systems to ensure sand washing and dewatering meet standards

Operation and Maintenance Management: Remote monitoring + regular inspections + rapid replacement of wear parts to ensure continuous and efficient equipment operation

Wheel Sand Washer Project Case Studies

Aggregate Washing Project at a Ready-Mix Concrete Plant in Hanoi, Vietnam: Equipped with an XS series wheel-type sand washer with a capacity of 200 tons/hour, integrated into a closed-loop production system with a sand-making machine. Customer feedback indicates a significant improvement in sand cleanliness, an 18% increase in fine sand recovery rate compared to the original equipment, and a 40% reduction in water consumption per ton thanks to the water recycling system. The equipment has operated for over 8,000 hours with no transmission system failures.

Technical parameters:

Model	Feed size (mm)	Production capacity (t/h)
DLXS2615	≤10	30-80
DLXS3016	≤10	80-160
DLXS3024	≤10	100-220
DLXS3624	≤10	220-300

Wheel Sand Washer FAQ

1. Does the wheel-type sand washer cause significant loss of fine sand during the washing process?

No. The XS series wheel-type sand washer features an optimized wheel structure that maximizes the retention of fine sand during the dewatering stage. The fine sand loss rate is far lower than that of traditional sand washing equipment, resulting in a complete gradation of the finished sand. High Efficiency Sand Washing Machine It is particularly suitable for scenarios where sand and gravel aggregates and ready-mix concrete plants have high requirements for sand quality.

2. Is the equipment’s transmission system prone to damage from water or sand ingress?

No. The transmission system of the bucket wheel sand washer is designed to be completely isolated from water and sand, preventing wear and corrosion caused by ingress. Construction Aggregates Sand Washer It has an extremely low failure rate and can operate stably over the long term even under high-load conditions such as those found in mining and mineral processing.

3. Is water consumption high during sand washing? Does it meet environmental standards?

Water consumption is low. The sand washing and grading machine is equipped with a water recirculation system; wastewater is recycled after sedimentation, significantly reducing water consumption per ton of sand. Sand Washing Dehydration Machine Additionally, the equipment operates without dust or noise pollution, fully meeting the environmental requirements for building materials processing and sand quarries.

Contact Zhongyu Dingli immediately to obtain a customized sand washing solution and quote.