Guillotine Shear
5 month ago
Product details
Gantry shear is the core of heavy cold shearing equipment in renewable resources industry, which is different from ordinary small shearing machine and crocodile shearing machine. With gantry frame-type high-strength body and high-thrust hydraulic system, it is specially used for standardized shearing pretreatment of heavy scrap metal with large volume and high hardness. It is widely used in scrap steel recycling, steel mill charge processing, scrap car dismantling, ship waste disposal and other scenarios, and is the key equipment to replace traditional gas cutting and manual dismantling, and to realize scrap metal recycling and large-scale processing.
Working principle of this metal shear:
Scrap metal gantry shear adopts hydraulic cold shearing process, without high temperature and open fire in the whole process, which is different from the hot processing mode of flame cutting, and the operation process is safe and environmentally friendly. During the operation of the equipment, the scrap metal is conveyed to the shearing station through the feeding roller table, and the lateral compacting device automatically compresses and fixes the material to eliminate the shearing displacement; then the hydraulic system drives the upper knife rest to vertically descend along the gantry guide rail, and the metal material is cut off instantaneously through the precise occlusion of the upper and lower blades relying on the ultra-high hydraulic thrust; After the shearing is completed, the tool rest is automatically reset, and the finished material is conveyed and discharged by the discharge conveyor, and the whole process is circulated, so that the uninterrupted batch processing can be realized. The process characteristics of cold shearing can not only retain the original physical and chemical properties of metal materials, but also avoid the problems of waste gas pollution and material burning loss caused by gas cutting.
Advantages of this scrap metal shear:
1. Strong adaptability to heavy loads: It can handle heavy materials that cannot be processed by ordinary shearing equipment, including steel rails, I-beams, channel steel, thick steel plates, ship plates, scrapped automobile frames, large metal structural parts, heavy steel pipes, etc., covering the vast majority of industrial scrap metals.
2. Outstanding processing efficiency: high degree of automation, no need for repeated manual alignment, fixed materials, support continuous circular shearing, single hour processing capacity far exceeds the traditional shearing equipment, greatly reduce labor costs, adapt to large-scale operations in large and medium-sized recycling plants.
3. The quality of the finis product is regular: the shearing cut is flat and smooth without burr and deformation, the specification of the sheared material is uniform, and the sheared material can be directly used as the standard furnace charge of a steel plant without secondary grin and trimming, so that the recycling rate and the selling value of the scrap metal are improved.
4. Stability, durability and low energy consumption: the overall rigid body is fatigue-resistant and heavy-load resistant, the core hydraulic accessories are wear-resistant and corrosion-resistant, with low failure rate and long service life; the hydraulic oil circuit design is optimized, with low power loss, which reduces the energy consumption by more than 15% compared with the traditional equipment, and the long-term operation cost is lower.
5. Safety and environmental protection compliance: cold processing has no open fire, no waste gas, no waste residue, controllable operation noise, with multiple safety protection mechanisms, fully in line with the environmental protection and safety production standards of the renewable resources industry.
Mainstream application scenarios:
1. Recycling station of renewable resources: It is used for volume reduction and specification refinement of all kinds of scrap iron and steel, copper and aluminum profiles and metal scraps, which is convenient for material storage, transportation and classified sale.
2. Smelting pretreatment of steel mill: provide standardized qualified furnace charge for steelmaking process, solve the problem that large scrap steel can not be directly put into the furnace, and improve smelting efficiency and finished steel quality.
3. Scrap vehicle and ship dismantling industry: large scrap metals such as scrap vehicle frames, body frames, ship scrap steel plates and rails are dismantled and sheared to achieve rapid volume reduction of large materials.
4. Industrial solid waste treatment: processing factory waste metal components, waste molds, heavy pipes, metal briquettes and other industrial waste, to achieve the recycling of industrial metal solid waste.
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Suppliers
JIANGYIN STARSHINE MACHINERY TECHNOLOGY CO.,LTD
Audited supplier
2 year
Main Product:
SCRAP METAL BALER,
SCRAP METAL SHEAR,
METAL CHIP BRIQUETTING PRESS,
WASTE METAL SHREDDER,
nonferrous metal recycling machine,
ferrous metal recycling machine