36W4 d sub connector

6 month ago

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Dongguan Pandi Electronic Technology Co., Ltd.

7 month

Product details

Customer case of the 36W4 soldering wire with high-current d connector：

A Chinese manufacturer of industrial robots, specializing in SCARA and six-axis robots, which are used in 3C electronics production lines.

Pain points and challenges.

The original connection scheme between the customer’s robot control cabinet and the mechanical body used a separation design featuring “power interface + signal interface.” Each robot production line required the simultaneous connection and disconnection of 2-3 different connectors. This made the operation of production line workers cumbersome, and frequent plugging and unplugging could easily lead to poor contact, causing production lines to shut down.

Solution.

Utilizes a 36W4 wire-type high density d sub connector, which is integrated within a single interface.

4 large-current terminals (30A): used for powering the servo motors in robot joints.

32 signal terminals (5A): used for transmitting signals such as encoder feedback and brake controller signals.

Implementation outcomes.

The time required for a single plug-in operation has been reduced from 3 minutes to 30 seconds, thereby enhancing the assembly efficiency of the production line.

The overall failure rate has decreased by approximately 40%. The hybrid interface design has reduced the number of external cable connections.

The customer has now fully transitioned to the 36W4 solution in their latest generation of products.

Selected model: 36W4 male connector (cable end) + 36W4 female connector (control cabinet end), wire-welded installation.

power d sub Technical Parameters:

Rated Current Male: 10AMP~40AMP

Rated Current Female: 10AMP~40AMP

Contact Resistance: 25mohms MAX

Insulation Resistance: 1000Mohms MIN

Withstanding Voltage: 1000VRMS

Operating Temperature: -55°~125°

Mechanical Life: 500 Cycles

Applicable Wire Gauge: AWG 8/10/12

Mounting Method: Cable Plug-In

Packaging Method: Blister/Outer Carton

Environmental Requirements: Meets EU Environmental Requirements

Brand: pandi

Application Scope: Mechanical Equipment, CNC Systems, Instruments & Meters, etc.

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Dongguan Pandi Electronic Technology Co., Ltd.

Audited supplier

7 month

Main Product: waterproof d sub connector, d connector, d-sub pin connector, d sub connector housing, Connector terminals, D Sub Waterproof Connector

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