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Roller transfer printing machine for roll cloth

5 year ago
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Product details

Digital Roll to roll heat sublimation transfer machine

        The roll to roll heat sublimation transfer machine is a hot pressing device that uses the heat and pressure generated by a rotating steel roller to transfer the pattern printed on the sublimation paper to the fabric. The steel roller heats the oil-filled roller through the internal heating tube. The roller is wrapped with a special heat-resistant blanket to stabilize the heat and pressure. When the sublimation paper passes through the gap between the roller and the blanket to fit the fabric, the ink on the sublimation paper sublimates and penetrates the surface of the fabric. Since the pattern on the sublimation paper is printed by an inkjet printer, the colors are rich and bright, and it is a popular type of equipment in the current printing market.

     The roller transfer machine is the most popular type of sublimation transfer machine on the market. It takes the size of the roller diameter and the internal structure of the roller as its core technology. Due to the limitations of the heating system and the quality of the roller itself, the speed of the roller transfer machine is limited to a certain extent, but it is a common practice to increase the transfer speed by increasing the roller diameter. The larger the roller diameter, the faster the transfer. Now the transfer machine with a 1200mm diameter roller is becoming more and more common in the market. In addition, although the use of sleeves for rollers will increase the difficulty of roller manufacturing, its heating uniformity and thermal efficiency will be significantly improved, which is an important guarantee for the stability of complex color transfer.

Thermal sublimation transfer machine Application- Printed Samples

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    Digital heat sublimation is made for roll and pieces polyester fabric. Heat sublimation process is environmental, so it could used to print on color on fabric, instead of traditional printing and dyeing.

Technical Parameters of roller sublimation transfer machine

Digital Roll to roll heat sublimation machine

Model BB61170 Roll to roll heat press machine BB61190 roll to roll heat press machine
Roller size Diameter 610*1860 mm Diameter 610*2050 mm
Roller surface coated  coated 
Transfer width 1700mm 1900mm
Transfer speed 150 m/h 150 m/h
The main machine dimension 2520*1150*1500 2820*1150*1500
The work table dimension 3500*1880*1200 3500*2050*1200
installed dimension 2520*4650*1500 2820*4650*1500
Blanket separation method Manual Manual
power supply 3-phase 380V 3-phase 380V
Heating temperature 260℃ 260℃
Conveyor belt material PVC PVC

 Main Features of roller thermal transfer machine

Main features of double-drum thermal sublimation transfer machine:

1. High transfer quality: The double-drum structure reduces the effective space inside the roller, which allows the heat transfer oil to fully contact the roller surface, making the heating temperature more uniform and more efficient. The pattern on the transfer paper is more clearly and completely transferred to the fabric, reducing problems such as pattern blurring and ghosting.2. Accurate temperature control: Advanced oil temperature heating systems are usually used, such as vacuum full oil design, which can make the surface temperature of the roller more stable, so that the pigment can penetrate evenly on the fabric and avoid color deviation.

3. Easy operation: Equipped with an electrical control system with high-quality digital display, it can accurately control parameters such as temperature and time. Some machines are controlled by touch screens and can be remotely operated synchronously.

4. Stable operation: The main wall panel is made of thick steel plate, and the deviation adjustment shaft is processed, polished and platinum-plated by a precision lathe, with small errors, which can ensure that the blanket does not deviate under normal operation and ensure the overall stable operation of the equipment.

5. Energy saving and protection function: The double-layer drum heats more evenly and can save 20%-30% of electricity compared to the single-layer drum. It has the function of automatic blanket separation. When there is a power outage or the machine is shut down, the blanket will automatically separate from the drum, which can protect the blanket and extend its service life.

Details of roller thermal transfer printing machine

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1.Drum,Roller is made by seamless steel pipe, coating with a certain degree of flexibility, easy to compensate for the pressure roller between the line speed difference, to avoid graphic distortion.Life time is 5-8 years.

2.Integrated Slip Ring-Integrated slip ring, with a safety protection device, can solute all kinds of problem in the course of using carbon brush slip ring.Transmission date mote stable .Maintenance -free.

3. Air Swelling Shaft-    Used air swelling shaft, improve work efficiency.Short inflatable operation time, easy to operation, carrying a large weight. Winding more tightly.Every machine has two air swelling shaft, winding used sublimation paper and protective paper.

4.PVC Conveyor-    PVC conveyor belt with flat, smooth, not easy to heat, but easy to maintain the original state of textile after the transfer; conveyor belt with a network structure, easy to heat, but short life, light textiles easily lead to wrinkles.  PVC conveyor belt mainly for the user to provide a variety of textile transfer convenience. Users can choose according to their own needs.

Solution 

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The process of thermal sublimation transfer:
  • Design- Computer with design software
Design the pattern with a computer according to customer needs, and adjust and layout considering factors such as color matching, pattern size and layout.
  • Inkjet Print- Inkjet printer
Print the thermal sublimation ink on the sublimation transfer paper through an inkjet printer. The width of the sublimation transfer paper should be basically the same as the width of the fabric to be transferred.
  • Transfer- Roller sublimation transfer printing machine
Fit the transfer paper or transfer film with the printed pattern tightly to the substrate, and use a roller thermal transfer machine to heat and pressurize to soften the heat-sensitive adhesive layer on the transfer material, and the dye sublimates into a gaseous state and is absorbed and solidified by the surface of the substrate.
  • Laser cutting- Laser cutting machine
Base on garment design , cut the roll cloth to sheets with laser cutting machine
  • Inspection
Arrange the transfer products, check the integrity of the pattern, color accuracy, adhesion, etc., to ensure that the product quality meets the requirements.

Catalog of drum style heat transfer machine

005
 
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