Bottle cap top automatic hot stamping machine.mp4

5 year ago

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KC Printing Machine (Group) Limited

9 year

Product details

Full automatic hot stamping machine for bottle cap top //Usage and characters

Printed Samples

Why do wine bottle caps need hot foil stamping?

Wine bottle caps, especially those for white wine, require hot stamping on the sides or top to enhance the product's visual quality and brand recognition. Semi-automatic hot stamping machine, fully automatic hot stamping machine, and fully automatic heat transfer machine are commonly used for hot stamping bottle caps.

1. Enhanced Texture: Hot stamping creates a metallic luster on the bottle cap's surface, creating a refined and high-end look. This aligns with the perceived quality and gift-like qualities of wine, especially mid- to high-end white and red wines, attracting consumers' attention.

2. Strengthen Brand: Wine bottle caps are a key part of brand presentation. Hot stamping patterns and text (such as brand logos and product names) create high contrast and a three-dimensional effect, resisting wear and fading. Hot stamping clearly conveys brand information over time, helping consumers quickly identify the brand and enhancing brand recall.

3. Improved anti-counterfeiting and durability: Some hot stamping processes (such as hot stamping special textures and combining hot stamping foil materials) have certain technical barriers and can help improve product anti-counterfeiting and reduce counterfeiting. At the same time, the hot stamping layer can protect the bottle cap surface to a certain extent, resisting minor friction or environmental impact, and extending the appearance and service life.

Hot foil stamping on the top of bottle caps is essentially a flat-plate hot stamping process, most often employing a flat-plate hot stamping mechanism. This is a relatively simple hot stamping mechanism, involving only the up-and-down movement of the hot stamping head. A fully automatic hot stamping machine for bottle cap tops uses the same flat-plate hot stamping mechanism as the hot stamping machine, but ensures contact between the top of the cap and the hot stamping plate during hot stamping during the conveyor system. The top of the cap is relatively small, so high pressure is generally not required.

A recent trend in automatic hot stamping machine is to enable simultaneous hot stamping of both the top and sides. These machines utilize a turntable-type worktable with two hot stamping heads, one for the top and one for the sides.

Machine details

Most of the containers need to be closed with lids to achieve the purpose of long-term preservation of products. The hot stamping of lids is also a decoration issue that is generally concerned in the industry. The hot stamping of lids is divided into side stamping and top stamping. The structure of the machine is roughly the same, except that During the process, the hot stamping on the top of the bottle cap adopts flat stamping, and the ironing head only moves up and down, while the hot stamping on the side of the bottle cap requires the rotation of the fixture and the left and right movement of the ironing head.

Automatic bottle cap hot stamping usually consists of automatic crawler feeding system, prepress processing system, positioning system, workbench, hot stamping system, and automatic unloading system. Because bottles and bottle caps are widely used in all aspects of life and are used in large quantities, the speed requirements for automatic hot stamping machines are very high. It is widely used in plastic packaging, medicine, cosmetics, stationery, wine, washing supplies and other industries.

Machine description

Common type of bottle with the top top of the gilt; Suitable for all kinds of caps made of plastic material gilt;
With the smooth side of the cap are suitable for this machine gilt;
Also for some of the cosmetic cover a diameter less than 40mm gold foil.
With automatic transmission is fully automatic stamping machine cap, the cap for a top side of the gilt automatic stamping machine;
Structural design of the central compact structure; bottle feeding from the side, facing into the stamping station;
Stable horizontal movement, the frequency motor control, stamping pressure evenly, stamping quality;
Programmable logic controller fine-tuning various parameters, a good user interface;
Set a single machine debugging feature operation is set up can be fully functional operation;
As the bottle with the top and bottom of the points, the machine can automatically identify, saving labor costs and labor intensity.

Technical parameters

Total consume Wattage: 260W;
Stamping temperature Rnange:20∼300℃;
Compress air Pressure﹕5-8Bbar;
Products Diameter:﹕(φ15~Φ35mm)×(20~60mm)
Max stamping Speed:2000-3000pcs/h
Outer dimension: 2300×2160×1200mm;
Net weight(kg) : 420;
Motor wattage: 1500W;

Power supply: 220V;
Heater wattage: 800W IR.
Works supply: 110V-220V Power supply;5-7Bar Compress air;
Package size: 2770×1680×1790MM;
Gross weight: 745kg
CBM: 8.329
H.S.Code: 8443198000
Certificate: CE

Full automatic hot stamping machine for bottle cap top //Advantage

Vertical cylinder pressure mechanism design, a strong pressure;
Stamping head can be adjusted for back-front, Left-right, Up-down, easy to operate safely and quickly;
Used for 8-bit rotary type feeding mechanism, significant savings in preparation time, improve the stamping speed;
Stamping pressure, temperature, time stamping adjustable;
Automatic foil feeding , Foil collection, and adjustment;
Lift stamping head height adjustable;
Bin storage, automatic Crawler installed for cap feeding;
Automatically distinguish device between top or Bottom of cap to ensure the correct position into the gilt;
Automatic stamping process;
The use of advanced modular program-controlled device, together with touch-screen display control component of the operating system, the action using SMC Corporation pneumatic control;
With a square column design, the machine structure, solid and durable;
Shift the amount of imported high precision sensor control, to ensure that the hot stamping effect more perfect;
Precision linear bearing high-quality, durable, lightweight and flexible to ensure that the machine is running, to extend the mechanical life.
IR heating, heating, high efficiency, stability and ensure stamping quality.
Rotary table design automatic inflatable device for stamping cap sideways

Catalogue

The Difference Between Hot foil Stamping machine and Thermal Transfer machine

In the plastic packaging decoration industry, hot stamping and thermal transfer play important roles. While they are closely related, they also have subtle differences. Hot stamping relies on metal foil to achieve a single or holographic metallic effect, while thermal transfer uses transfer film to reproduce full-color patterns.

Specific differences are as follows:

1. Transfer Media:

Hot stamping uses various colored metal foils, typically consisting of a polyester film base with a metal coating. Thermal transfer uses thermal transfer film (including a release layer, color layer, and adhesive layer), which can be pre-printed with full-color patterns.

2. Effects:

Hot stamping can only achieve single metallic colors such as gold and silver, or special textures such as matte and laser, but cannot produce multi-color or gradient effects. Thermal transfer supports full color, gradients, and photo-quality patterns, with high color reproduction and the ability to reproduce complex graphics. 3. Process Focus:

Hot stamping: Using high temperature and high pressure, the metal layer of the foil is peeled off and transferred to the substrate, creating a metallic texture. Thermal transfer: Using high temperature, the color and adhesive layers of the transfer film are melted, resulting in a complete transfer to the substrate, with the emphasis on image transfer.

4. Positioning:

Hot stamping foil has no pattern restrictions, requiring only a rough length limit for transport and no positioning requirements. Thermal transfer film, on the other hand, has an independent pattern integrity and requires positioning during transport. This requires a relative position relative to the product, thus requiring sensor control.