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3030UVS bucket UV drying machine

3 year ago
35 0
Product details

Description of bucket UV curing machine

        The UV curing of large-diameter products requires a large-sized curved surface UV curing machine. The principle is the same as that of the standard curved surface UV curing machine. The product is placed on the tray of the conveyor belt, and the tray enters the UV curing unit along with the conveyor belt. The UV curing unit is installed One or two UV curing lamps, when the lamps are lit, can emit ultraviolet light and irradiate the surface of the product that can be rotated 360 degrees. The printing ink will dry instantly, and the UV curing is completed, and the product can be removed.
        UV curing of large-diameter products may require higher UV intensity, and the rotation of the product requires more uniformity. At the same time, the quality of some products is relatively large, and the structure requirements for UV curing machines are relatively high. The transmission should also be driven by a more powerful motor.

M-3030UVS Bucket Cylinder UV Drying Machine//Usage and characters

Guide

  • Suitable for the UV Ink printing cure on various bucket , pail, cylindrical substrate with diameter 250-350mm
  • Stainless steel conveyer to resist High Temperature.
  • Stepless speed adjustment to match with diffrent bottles.

M-3030UVS bucket Cylinder UV Drying tunnel //Parameter

Technical parameters

  • Max. curing size of workpiece: Cylinder:350X300mm 
  • Conveyor speed:0~10m/min ;
  • Total power:5KW;
  • Outline dimension:2500X800X1700mm ;
  • Conveyer width: 500mm;
  • Lamp Wattage: 4000W;
  •  Power supply: 3 Phase 380V.
  • Package dimension:2.550×0.870×1.900m;
  • Gross weight:330KG;
  • CBM: 3.7193

Works supply

  • Power: 3 phase 380V.
 

H.S.Code

8443198000

CE

M-3030UVS barrel Cylinder UV tunnel Curing Machine//Advantage

Function

  • Suitable for the UV Ink printing cure on various bucket and cylindrical substrate with large diameter;
  • Enclosure construction with conveyor. rotating fixture for bucket
  • On the top of the machine equipped with an exhaust system, you can vent the inside heat of curing chamber
  • Stainless conveyor and speed adjustable
  • Bucket with fixture rotating when treating.
  • Famous brand UV lamp.

Main configuration

  • Main Motor:zhejiang Motor/reducer;
  • Feeding Motor: Zhejiang Motor-31K15RGN-C/15W;
  • Contactor:Shanghai;
  • Relay : Shanghai;
  • UV lamp: England;
  • Transport speeder :STS/AUS22-15W;
  • Cooling fan: SUNON/DP200A.

Accessories included

  • Operation instruction in English;

M-3030UVS Bucket UV dryer Curing Machine//Technical support

Printing elements

To achieve the UV Drying Machine capabilities, Please notice

  • Please test with UV ink before normal production;
  • Please replace UV lamp after 1000 hours;
  • Please ask Master professional electrician to maintain and repair UV curing Machine;
  • Do not Frequent start UV lamp

Details of barrel UV drying tunnel machine

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       The bucket barrel UV curing machine mainly uses ultraviolet rays to trigger photochemical reactions to achieve curing. The  UV curing machine usually uses ultraviolet lamps as light sources, such as mercury lamps, metal halide lamps, etc. When these lamps are powered on, the gas or metal halide inside will be excited to produce ultraviolet rays of a specific wavelength. The commonly used ultraviolet wavelength is between 200-400nm, such as UV-A (315-400nm), UV-B (280-315nm) and other bands. This wavelength range can effectively trigger photocuring reactions. The UV coating or ink on the surface of the cup contains a photoinitiator. When ultraviolet rays are irradiated to the surface of the cup coated with UV coating or ink, the photoinitiator absorbs ultraviolet energy and produces active ingredients such as free radicals or cations. The active ingredients will trigger polymerization or cross-linking reactions of resins, monomers and other components in the coating or ink. Taking free radical polymerization as an example, active free radicals will react with unsaturated bonds such as double bonds in resins and monomers to form new free radicals. The new free radicals continue to react with other unsaturated bonds, causing the molecular chains to grow and cross-link, and eventually forming a three-dimensional network of polymer structures, thereby converting the coating or ink from liquid to solid and achieving curing. The UV curing machine can ensure that the UV coating or ink achieves the ideal curing effect by controlling parameters such as the intensity of ultraviolet rays, irradiation time, and curing temperature. For example, according to factors such as the material, shape, and thickness of the coating or ink of the cup, adjust the power of the UV lamp, the irradiation distance, and the transmission speed of the machine to ensure that the coating or ink on the surface of the cup is evenly, quickly, and completely cured.

 

Usage of PP PE bucket UV curing machine

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        Large barrel UV curing machines are rarely used alone. They are generally used in conjunction with S-380S curved screen printers or S-1000SS servo curved screen printers. After the screen printing is completed on the screen printer, the plastic barrel is placed on the curved UV curing machine for curing to complete the plastic barrel printing process. If color matching is performed, the ink and screen can be replaced to print another color and repeat a cycle.

     Separate curved screen printers and curved UV curing machines require independent people to operate, so there will be certain labor costs, and when it comes to multi-color screen printing, the process is more complicated. When your order reaches a certain quantity, you can consider a shuttle-type fully automatic UV screen printer or a fully automatic screen printing dragon-type screen printer, which will greatly improve production efficiency, but the cost of the machine will also increase exponentially.

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KC Printing Machine (Group) Limited
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10 year


Main Product: Automatic Screen Printing machine, Automatic Pad Printing machine, Automatic Hot Foil Stamping Machine, Pad Printers, Screen Printers , Hot Foil Stamping Machines