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Medical Microporous Atomized Plate

11 month ago
22 0
Product details
Piezoelectric Ceramic Transducer Product
From standard products to deep customization, we provide high-performance, highly reliable piezoelectric ceramic transducer solutions, serving diverse fields such as ultrasonic cleaning, medical devices, sensing, flow detection, and industrial automation.
 
1. Product Overview: The Core Actuation and Sensing Unit of Piezoelectric Technology
Piezoelectric ceramic transducers are key components for converting electrical energy to mechanical energy and vice versa. Based on over 15 years of experience in piezoelectric materials and structural design, Shenzhen Liandaqi Precision Ceramics Co., Ltd. specializes in the R&D and manufacturing of various piezoelectric ceramic transducers. With superior energy conversion efficiency, exceptional frequency stability, excellent environmental adaptability, and flexible customization capabilities, our products have become indispensable core components in numerous high-end equipment and systems.
Adapting to Different Atomization Media Characteristics
The characteristics of atomization media (such as water, aromatherapy oils, and cleaning fluids) vary significantly in different scenarios, requiring piezoelectric ceramic atomizers to exhibit strong compatibility. For pure water atomization in humidifier atomizers, customers demanded that the atomizer material be resistant to water corrosion.
 
High-purity piezoelectric ceramic (purity ≥99.5%) and non-porous (porosity ≤0.1%) were used to prevent material degradation caused by long-term exposure to pure water (degradation rate ≤0.01%/year). Furthermore, the atomizer electrodes were nickel-plated (nickel layer thickness ≥5μm), achieving a water resistance rating of Class 9 (no signs of corrosion) according to the ISO 2812-4 standard, ensuring a service life of ≥5000 hours.
 
In the aromatherapy essential oil atomization scenario linked to an aromatherapy diffuser sensor, the customer required the atomizer to be oil-resistant and anti-clogging. The surface was coated with (coating thickness 0.05-0.1μm), which ensured no swelling (swelling rate ≤ 0.5%) or dissolution (dissolution amount ≤ 0.001mg/cm²) upon contact with essential oils (such as lavender and lemon). Furthermore, the atomizer's atomization holes had a diameter of 0.1-0.2mm and smooth pore walls (roughness Ra ≤ 0.1μm) to prevent clogging caused by essential oil residue (clogging rate ≤ 0.05%/week).
 
The regular cleaning reminder function of the aromatherapy diffuser sensor (e.g., every 10 hours of use) further reduced the risk of clogging. For the window cleaner atomizer, the customer required the atomizer to be resistant to acid and alkali corrosion and compatible with cleaning fluids with a pH range of 2-12 (such as acidic descaling agents and alkaline glass cleaners). This atomizer is made of lead zirconate titanate piezoelectric ceramic (PZT-4 model), which meets ASTM G31 Class 1 (non-corrosive) acid and alkali resistance standards.
 
Furthermore, the atomizer seal is made of fluororubber (resistant to cleaning fluid corrosion, with an expansion rate of ≤2%) to prevent cleaning fluid from leaking into the atomizer (leakage rate ≤0.01%). This ensures that atomization performance remains unchanged (atomization volume deviation ≤±2%) even after long-term immersion in cleaning
Electronic Atomization Machine Atomization PlateAtomizing Plate For Electronic Oral Sprayer
fluid (immersion time ≥100 hours).

 Atomization Disc Product Specifications

  • Metal sheet: Φ16±0.1mm
  • Piezoelectric sheet: Φ16±0.2mm
  • Hole area: Φ3.5±0.2mm
  • Hole diameter: 4±1um
  • Number of holes: 1100
  • 1571#28 double red wire: L=60±5mm
  • Plastic ring: 20±0.5mm
  • Bare chip thickness: 0.65±0.1mm
  • Plastic ring thickness: 3±0.3mm
Fragrance humidifier atomizer plate
 
Piezoelectric Disc For Transducers

 Atomizer Plate Features

  • The micropore area is 3.5mm², and the 1100-hole design ensures uniform and delicate atomization, which improves the liquid conversion efficiency.
  • The resonant frequency is 108±5kHz, and the resonant impedance is ≤300Ω, ensuring low-energy and stable operation.
  • The service life is more than 3000 hours, and the steel sheet is made of SUS304, which has strong corrosion resistance.
  • The working voltage supports 90Vp-p (maximum value) and is compatible with a variety of drive circuits.
  • The aperture tolerance is strictly controlled at 4±1μm, and the number of holes is accurate to ensure the consistency of atomization.
 

Ceramic Atomizer Plate Applications

  • Deworming and skin care: Atomize the deworming liquid or antibacterial liquid and spray it evenly on the petx27s hair, which penetrates deeply into the skin, effectively preventing and controlling parasites such as fleas and mites, and relieving skin inflammation.
  • Moisturizing and smoothing hair: Atomizing moisturizing liquid or hair care essence helps repair dry and damaged pet hair, making the hair softer and brighter.
  • Summer cooling: Integrated in the pet nest or portable sprayer, the water mist evaporation reduces the surrounding temperature to prevent the pet from heatstroke.
  • Environmental humidification: Relieve the problem of dry air in autumn and winter, avoid respiratory discomfort in pets, especially suitable for animals such as cats and birds that are sensitive to humidity.
Piezoelectric Disc For Transducers
 
Conventional microporous atomizer parameters
 
Atomizer window cleaning atomizer plate supply
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11 month


Main Product: atomizer plate, Ceramic atomizer plate , piezoceramic transducer, Nasal spray atomizer atomizer plate, Tooth washing machine, Atomization Disc