Newly Developed multi-spindle screwdriving machine
6 month ago
Product details
Newly Developed multi-spindle screwdriving machine
How do automatic screw fastening machines accurately position screws?
Customers typically have four requirements for automatic screw fastening machines: stability, accuracy, efficiency, and intelligence.
These are the questions customers ask whenever they inquire about automatic screw fastening machines,
with the accuracy of screw hole positioning being one of their primary concerns.
Here, we'll objectively explain how the screw holes in an automatic screw fastening machine are positioned. From a macro perspective, an automatic screw fastening machine uses a frame to hold the screw and electric screwdriver,
a fixture to hold the product, and a program to control the machine's operation.
Therefore, accurate screw hole positioning involves several aspects: overall structural design,
fixture positioning design, and software system design. The overall structural design of an automatic screw fastening machine,
besides ensuring aesthetics and user-friendliness, must also guarantee the machine's robustness and stability,
especially its ability to withstand the test of time. The fixture design also needs to ensure accuracy; otherwise,
the secure fastening of the product cannot be guaranteed, directly affecting the positioning accuracy.
Of course, even more crucial in the accurate screw hole positioning of an automatic screw fastening machine is a mature and complete software control system.
In all automated equipment, the software system directly controls the operation of the entire machine;
it is the machine's command center and must guarantee zero errors.
In simple terms, an automatic screw fastening machine uses a sturdy, aesthetically pleasing,
and user-friendly frame, precision fixtures, and a mature and comprehensive program to position screw holes.
The accuracy of positioning depends primarily on the software control system. Automatic screw fastening machines not only significantly increase production efficiency but also detect and differentiate defective products such as loose screws,
stripped threads, and missed screws, ensuring the quality of tightening. The principle of detecting missing screws: Screws are distributed into pipes by a feeder. A sensor detects each screw falling into a pipe,
ensuring one screw falls into each pipe. Once four pipes are filled,
the screw feeder sends a pulse signal to the PLC. The PLC reads this signal before initiating the blowing and screw-fastening actions;
otherwise, the machine alarms and waits for troubleshooting. The principle of detecting stripped screws: When the selected electric screwdriver tightens a screw (reaching the set torque),
the electric screwdriver automatically cuts off the power and outputs a pulse signal.
The PLC reads this signal, processes it, and ultimately determines whether the screw is stripped or has a stripped thread.
If the screwdriver bit slips or the threads strip, the electric screwdriver will not brake or stop, and no signal will be sent to the PLC.
Main Equipment Configuration:
1. Equipment Frame: Constructed using sheet metal welding and baking paint processes, ensuring a robust, stable, and durable structure.
2. Structural Parts: Processed using high-quality aluminum and steel.
3. Structural Surface Treatment: Steel parts undergo heat treatment and electroplating processes to achieve a permanently bright and rust-free surface.
Aluminum parts undergo sandblasting and anodizing processes to achieve a permanently bright and corrosion-resistant surface.
4. Controller: PLC and touchscreen provide precise control and human-machine interaction; parameters are adjustable and easy to operate.
5. Screwdriver Bits: Custom-made using high-quality mold steel, ensuring high precision, stability, and wear resistance.
6. Electric Screwdriver: Uses a high-quality brushless motor or servo electric screwdriver, providing precise and controllable tightening data.
All accessory brands can be customized upon request, and all equipment types can be customized.
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Guangdong Mingzheng Equipment Manufacturing Co., Ltd.
Audited supplier
8 month
Main Product:
Automated dispensing equipment,
Soldering automation equipment ,
Automated screw fastening equipment,
Robotic automation equipment,
Assembly automation equipment,
Non-standard customized automated equipment